Commercial Aerospace
Amphenol is a leading provider of high-performance interconnect systems and components to the commercial aerospace market. In addition to connector and interconnect assembly products, we also provide rigid and flexible printed circuits as well as high-technology cable management products. Our products are specifically designed to operate in the harsh environments of commercial aerospace while also providing substantial weight reduction, simplified installation and minimal maintenance. Our solutions primarily address aircraft and airframe power distribution, avionics, controls and instrumentation, engines, in-flight entertainment, in-flight internet connectivity, lighting and control systems, and wire bundling and cable management.
Visit our global sites to learn more: Amphenol Military & Aerospace
OCS - Oval Contact System Connectors
High-speed data transmission up to 10 Gbps per pair. MIL-DTL-38999 shell styles are available from size 9 to 25. A wide variety of insert arrangements is available. Patterns range from (1) to (21), 100 Ohm differential pairs capable of delivering data transfer speeds of 10Gbps per pair. PCB Tails contacts available, sockets only, epoxy backfilled.
Octonet Contacts
Size 8 Octonet Contacts for MIL-DTL-38999 Series III connectors. Available in size 8 crimp termination style, including PC tails. Can be installed in existing size 8 Quadrax cavities. Meets performance specifications of CAT-6A cable. Overall higher bandwidth than standard CAT5E Quadrax-supports up to 4.0 Gbps per pair. 10G Ethernet compliant.
PCBA (Customised)
Amphenol BSI (ABSI) is providing customised PCBA solutions to the market leaders in the Automotive, Medical, Mobile Device, and IT Datacom sectors. With investments in SMT and Visual/Electrical Test equipment, ABSI operations can facilitate volumes from 10k per year up to 1.5m on a single part number. Passive Assemblies Examples: Display & I/O Boards,
PCB Contacts
PCB Tail contacts are best for applications that have limited space and connectors that are attached to printed circuit boards. Three standard tail lengths (.15 inches, .25 inches, .35 inches). Custom designs available. Gold plated or pre-tinned.
Pegasus
Pegasus is Amphenol Pcd’s latest innovation in small, lightweight, rugged connectors. Designed for use in harsh environments, Pegasus builds on the successful Luminus Series Aerospace connector with the addition of EMI shielding. Tests show between 40db and 60db of attenuation, depending on frequency. RoHS and REACH compliant.
PhaseTrack®-047
PT-047 is a low-loss, highly flexible, foam-core micro coaxial cable. Originally designed for space satellite programs, this high-performance cable has many applications across multiple markets.
Power Contacts
Amphenol has a large experience in power generation contact and has developed some technologies dedicated to power in order to reduce heating, save space, as well as increase durability.
Power Distribution Units (PDU)
Our Power Distribution Units (PDU) ensure advanced load balancing, surge protection, and seamless integration of crucial systems, with control and diagnostics via CAN bus, RS-485, and/or Ethernet, offering a robust foundation for military operations in challenging conditions from 28V to 600V.
PowerSafe
PowerSafe MIL-DTL-38999 Series III is developed to transfer high power (500 V) in harsh environments, with full safety for the user.
Process Capabilities
We support the full spectrum of equipment necessary to design, assemble and test your harnesses, from basic hand tools to semi-automated equipment, including:
1. Automated wire cutting and stripping
2. Certified Solder Technicians (IPC/J-STD-001S)
3. Wire/cable bundling
4. Over-braiding (fiber and wire)
Protective Caps for Circular Connectors
Amphenol India protective caps were developed to meet the environmental protection needs of circular connectors in Threaded & Bayonet version. These caps were designed on the basis of MIL standards & qualified to QPL product requirements.
Pyle 26500
Medium-sized connectors with a rugged design, lightweight construction, and continuously dependable performance serving such diverse fields as avionics, missile systems, aircraft general-purpose applications, aircraft engines, and firewalls. Aluminum, stainless steel, firewall versions. Wire splice connectors are also in this family.
Quadrax Contacts
High-Speed Quadrax contacts consist of an outer contact with four inner contacts spaced to form two 100 or 150 Ohm controlled impedance differential pairs. Both contacts, when used in D38999 Series III and ARINC connectors, provide an excellent alternative for harsh environment applications such as Ethernet 100 Base-T-100 Ohm, Gigabit Ethernet 1000 Base-T-100 Ohm, Fibre Channel-150 Ohm.
R39 - Rectangular 38999
Amphenol's rectangular 38999 connector soars to meet higher expectations. It is dynamically engineered for a changing world.
• Rectangular for space savings
• Low profile
• High density 127 position inserts or mixed inserts with power, RF, or fibre-optic available
• Blind mate
• Rugged
• Uses same contacts as standard 38999
R58
The Amphenol R58 series are high-performance environment-resistant, rectangular connectors designed to be compatible with all MIL-DTL-83733 connectors and Amphenol Canada is interchangeable with all M83733 connectors and the only qualified supplier for the Mil-Spec JN1122. Can be filtered. See our 458 series.
RADSOK®
RADSOK® technology is based upon a stamped and formed flat grid, uniquely twisted into a hyperbolic geometry to provide robust, high-density contact to the mating pin contact. This provides the high normal forces required for conductivity and provides a large conductive surface area. Correspondingly low voltage drop and low-temperature rise are also achieved while maintaining low insertion forces
Raptor
RAPTOR is Amphenol LTD’s new range of high-power, high voltage connectors for e-Flight e-Vtol and Hybrid applications. It provides PDIV free performance at an operating voltage of 2.0KV AC(RMS) at 35,000 ft making it ideal for Batteries, Generators, Motors & Power Distribution. The operating temperature is 200°C using the new TALON contact with a current-carrying capacity of up to 800A.
Raptor Feedthrough
The RAPTOR Feedthrough is engineered for High Voltage and High Current Systems in e-flight, e-VTOL, and Hybrid applications such as batteries, generators, motors & power distribution units and is ideal for
the termination of screened power cables. It is designed for applications where once the equipment is installed, it does not require frequent connection and disconnection.
Rectangular Connectors with Fiber Optic Termini
High-speed fiber optic transmission is available in rectangular connectors for use in advanced avionics systems. The optical performance of fiber optic termini is the same as termini used in circular connectors. LRM interconnects can have hybrid arrangements of fiber optics with Brush contacts, as well as other contact types.
Rectangular Connectors with High Speed Contacts
Offer several advantages for high data transfer rates, low power consumption, and excellent EMI compatibility. Variety of plated, aluminum shell styles available. Quadrax, Split Pair Quadrax, or Differential Twinax available. Board Level connectors can incorporate straight or PCB Tails right angle, or straight compliant tail contacts.
Reduced Flange Jam Nut Receptacles
The MIL-DTL-38999 Series III jam-nut style connector features a reduced flange design that saves space, weight, and reduces your footprint when used in PCB applications. More connectors are able to be fit on a box or board due to the reduced flange having a smaller diameter than a standard jam nut receptacle. 30% lighter than standard 38999/24 (w/o stand-offs).
Reflow Stable PCB Connectors
SV Microwave now offers a line of PCB connectors that feature an epoxy-based dielectric that keeps the connector dimensionally stable and flush to the board during the reflow process. Available in SMP, SMPM, and SMPS series.
Relay Sockets
Adaptation device between a Relay and a Cable harness, our relay sockets are widely used by European aircraft manufacturers.
RF and Mixed Signal Harnesses Overview
SV Microwave offers design, assembly and test services to support your harness needs including Mil-Aero, Commercial Space and Hi-Reliability applications.
Our J-STD certified harness technicians have experience manufacturing harnesses for some of the world's most challenging conditions including Low Earth Orbit, Military Aircraft and Industrial Test and Measurement.
RF Microwave Harnesses
We support the full spectrum of harness interfaces including
1. MIL-SPEC circular and rectangular connectors
2. D38999
3. ARINC
4. LRM
Scorpion Modular
Design your own connector with our Scorpion series! The Scorpion modular connector can be configured as a power connector, a signal connector, or both, and it offers nearly limitless combinations. Perfect to achieve that ideal blend of size, weight, and power (SWaP). Add options for blind mating, float mount, panel mount, and cable connector options, as well as integral locking systems.
Secure Locking R/A Cable Connectors
SV Microwave's secure locking QuarterBack® R/A cable connectors utilize a quarter turn bayonet style coupling nut with a locking feature for standard female SMP / SMPM interfaces. All SV QuarterBack® products are ideal for high vibration and test applications that require a large number of mating cycles. This newly expanded product line now offers cable connectors in a right angle orientation.
Series Five Connectors
The MIL-DTL-38999 series of connectors was born in the 1960’s and Amphenol has continued to innovate new features and capabilities. The new Series Five connector is the next evolutionary step in the impressive D38999 lineage. Combining all of the capabilities of the traditional 38999 style connector in a lighter, smaller, and more compact package to support the military and aerospace industry.
Signal Contacts
Featuring several terminations (Crimp, Solder, PC Tail, Compliant pins), the signal contacts are ideal for MIL-DTL-38999/EN3645/2M, SIM/EN4165, EN2997, ARINC600, or even relay sockets. They're in accordance with the latest standards (European - EN3155)
SJT Connectors
SJT connectors combine unique design features of the scoop-proof LJT series within standard mounting dimensions of JT types. Available in a wide range of shell sizes, finishes, insert arrangements, and accessories. Special adaptations of the SJT are available for hermetic and high-temperature applications. Compliance with European Specifications – PAN6433-2, LN29729, VG96912.
SMP and SMPM PCB Connectors
SV has just released a new line of high-density thru-hole and surface mount connectors. These connectors are ideal for high frequency printed circuit board applications where precision is key. Current configurations include male interfaces in the SMP and SMPM series. Take your system to the next level!
SMP and SMPM Spring Bullets
SV Microwave’s SMP and SMPM spring bullets guarantee maximum RF performance by eliminating gaps between the bullet and shroud during gang mating. Additionally, these spring loaded bullets have been designed for repeatable VSWR performance under all states of compression by solving radial misalignment issues when fully mated.
SMP/SMPM Fixed Bullets
SV Microwave offers a complete line of SMP and SMPM fixed bullets in a variety of lengths. Our newest fixed bullets start at a nominal length of .265" for SMP and .188" for SMPM. These additional lengths round out SV's fixed bullet offering and allow a system designer flexibility when integrating a board-to-board RF solution.
SMPS Spring Bullets
SV Microwave’s newest spring loaded bullet product line employs an SMPS RF interface to maximize density and high frequency in applications up to 32 GHz. These spring loaded bullets have been designed for repeatable RF performance under all states of compression by solving axial and radial misalignment issues when fully mated.
Solaris
Solaris is a small, plastic, easy-to-use rectangular connector designed specifically for low and medium power applications. Solaris’ spring-loaded slide lock mechanism is a snap to use - simply push to lock and slide to unlock. The slide lock provides convenient single-handed & tool-less mating, eliminating the Foreign Object Debris (FOD) found in typical screw mount D-Subs.
Solderless PCB Edge Launch
SV Microwave’s high speed RF/coaxial reduced flange edge launch connectors are ideal for high frequency PCB applications where precision is key. These rugged, durable and reusable connectors are 30% smaller than the standard flange allowing for a smaller footprint on your board. Additionally, these connectors can accommodate multiple PCB thicknesses.
Solder-on PCB Edge Launch and Surface Mount Connectors
SV Microwave’s high speed RF/coaxial solder-on bulkhead edge launch and low profile surface mount connectors are ideal for high frequency PCB applications where precision is critical. These female connectors feature a new body style design and are available in SMA, 2.92mm, 2.4mm and 1.85mm series.
SOSA Aligned Products and Capabilities
As a member of SOSA's standards committees, SV Microwave spearheaded the effort to include RF industry-recognized interfaces like SMPM and SMPS as open standards. Watch the video below, and partner with SV on your next SOSA aligned project.
Space Attenuators
SV Microwave has developed a line of Select on Test Space Attenuators that are designed to fine tune the RF power levels of microwave circuits in satellites. This product line features SMP Male-to-Male and Male-to-Female configurations that are rated to work through 40 GHz at a variety of attenuation values.
Split-Pair Quadrax Contacts
Overall higher bandwidth than standard CAT5E quadrax - Supports up to 6.5 Gbps per pair. For CAT6A type cable. Enhanced crosstalk performance (compared to standard quadrax) due to compatibility with shielded twisted pair of cables. Can be used for a variety of high-speed applications beyond the current star quadrax design.
Standard Density D-Sub
Positronic offers a variety of standard and high-density D-subs, as well as accessories and ComboD-sub connectors. Highly reliable with precision-machined contacts, our connectors meet various industrial and military performance levels for applications from basic power supplies to advanced weapon systems and flight. Explore our design features including package size, contact, and mating variants.
Strain Relief Boots
Our Strain Relief Boots provide protection and reinforcement for rugged applications.
SuperFlex Ø.047" RF Cable Assemblies
SV Microwave offers fixed-length RF cable assemblies using its extremely pliable SuperFlex Ø.047" cable. SV's SuperFlex product line includes right angle and straight SMP and SMPM connectors for unmatched routing in tight spaces.
This super flexible coax cable is capable of extreme bends, which allow it to fit in tight spaces and route for any application. Available in series: SMP, SMPM and SMA.
SV20 Size 20 D38999 Contacts
SV’s D38999 size 20 pin and socket contacts are compatible with MIL-DTL-38999 Series I, II, III, and IV housings, while the Micro38999 size 20HD pin and socket contacts are designed for MIL-DTL-32689, 2M, and Series 80. This high-frequency solution delivers superior electrical performance up to 40 GHz and is optimized for .047 cable, offering exceptional flexibility for compact packaging applications.
TCA Cable Assemblies
Lightweight, low loss, higher temperature, highly flexible cable for avionics and communications up to 12 GHz.
Temperature Sensors
With more than 70 years of experience in the development, design, and manufacture of high-quality sensors, Thermometrics offers one of the most comprehensive ranges of temperature measurement and sensor products in the world today – NTC Thermistors, PTC Thermistors, Infrared (IR) Sensors, Current Limiters, Temperature Standards, and Temperature Sensor Assemblies.
Temper-Grip
New high current technology alternative to our RadSok socket. Temper Grip contacts increase ampacity up to 40%, which increases the value of your system or downsize cable size and space on a panel. Temper-Grip contacts will far outlast the temperature extremes of the standard connectors they can go into.
Termination Tools for RF Connectors
Amphenol RF offers a full line of termination tooling to meet your specific production requirements. All tools meet Amphenol’s stringent design and quality requirements and provide a consistent and reliable crimp each and every time, thereby ensuring the integrity of the connector termination.
Threaded SMPM Connectors and Adapters
SV Microwave just released a new line of threaded SMPM connectors that feature a standard SMPM RF interface with a threaded coupling nut to ensure low mating and de-mating force. These threaded SMPM connectors are ideal for high vibration environments while still maintaining superior electrical and mechanical performance.
Threaded SMPM PCB Connectors
SV Microwave has expanded its popular line of threaded SMPM connectors to include even more PCB connector variations. These connectors feature a standard SMPM RF interface with the addition of a threaded coupling nut to ensure low mating and de-mating force. These threaded SMPM connectors are ideal for high vibration environments while still maintaining superior performance.